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Universal Air Filter Co. Adds Precision Metal Fabrication Capabililties

Precision Metal Fabrication - Air Filters

Universal Air Filter Co., a leading designer of customized air filters for communications and industrial electronics equipment, has added new metal fabrication capabilities to manufacture its latest, most sophisticated air filter frames and components.

The heart of the department is new Strippit® turret punch presses and brake presses that integrate with automated adhesive dispensing and assembly workstations. SolidWorks CAD/CAM compatibility, utilizing 3-D modeling design software, provides the new fabrication system with the exacting specification guidelines and automated machine control necessary to produce components of the highest innovative design and quality.

Universal's new, in-house precision metal fabrication capability means lower costs for complicated air filter units and increased efficiencies for the company. "One of the immediate results of bringing this new department on-line is faster turnaround times for all air filter types, including much more complicated air filter designs such as Windowpane and FlexFrame units," says Todd Deibel, president of Universal Air Filter Co. "It ensures our ability to supply customers with prototypes within five workings days which can be critical to electronics equipment design engineers."

Universal Air Filter products meet the following standards and classifications: MIS 20189E; UL 94 HF-1; UL 900 Class 2, CE; Telcordia NEBS GR-78-CORE and GR-63-CORE; and FMVSS 302. Prototypes are routinely produced and sent to customers within five working days.

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QUADRAFOAM FILTRATION PERFORMANCE DATA
Models FF-2X, FF-3, FF-5, FF-1025-B, Windowpane, Flex-Frame, Dual/EMI 0.25 in (6,35 mm) Thick Foam Media				Models FF-5X, FF-1050B, Windowpane, Flex-Frame, Dual/EMI 0.50 in (12,70 mm) Thick Foam Media				Models FF-2X, Windowpane, Flex-Frame, Dual/EMI 0.125 in (3,18 mm) Thick Foam Media
10 PPI	25 PPI	45 PPI	60 PPI	10 PPI	25 PPI	45 PPI	60 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.05 (12,44)	0.07 (17,41)	0.12 (29,84)	0.03 (7,46)	0.08 (19,89)	0.16 (39,78)	0.25 (62,16)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	82	63	83	91	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

QUADRAFOAM II FILTRATION PERFORMANCE DATA
Models FF-2X, FF-3, FF-5, FF-1025-B, Windowpane, Flex-Frame, Dual/EMI 0.25 in (6,35 mm) Thick Foam Media			Models FF-5X, FF-1050B, Windowpane, Flex-Frame, Dual/EMI 0.50 in (12,70 mm) Thick Foam Media			Models FF-2X, Windowpane, Flex-Frame, Dual/EMI 0.125 in (3,18 mm) Thick Foam Media
10 PPI	30 PPI	45 PPI	10 PPI	30 PPI	45 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.05 (12,44)	0.07 (17,41)	0.03 (7,46)	0.09 (22,38)	0.16 (39,78)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	63	83	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

EMI VENT PANEL
FILTRATION PERFORMANCE DATA

Models
HC-2X, Windowpane 0.125 in (3,18) x 0.125 in (3,18)
Thick Foam Media

Models
HC-3, WINDOWPANE 0.125 in (3,18) x 0.25in (6,35mm)
Thick Foam Media

Models
HC-5X 0.125 in (3,18) x 0.50in (12,70mm)
Thick Foam Media

Inital Resistance[in inches (Pascals) water gauge]

0.005
(1,24)

0.007
(1,74)

0.01
(2,49)

Tests performed according to ASHRAE Standard 52.1 -1992
at 300 feet per minute (1,53 m/s) face velocity.

DUAL EMI AIR FILTERS - QUADRAFOAM FILTRATION PERFORMANCE DATA
Models FF-2X, FF-3, FF-5, FF-1025-B, Windowpane, Flex-Frame, Dual/EMI 0.25 in (6,35 mm) Thick Foam Media				Models FF-5X, FF-1050B, Windowpane, Flex-Frame, Dual/EMI 0.50 in (12,70 mm) Thick Foam Media				Models FF-2X, Windowpane, Flex-Frame, Dual/EMI 0.125 in (3,18 mm) Thick Foam Media
10 PPI	25 PPI	45 PPI	60 PPI	10 PPI	25 PPI	45 PPI	60 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.05 (12,44)	0.07 (17,41)	0.12 (29,84)	0.03 (7,46)	0.08 (19,89)	0.16 (39,78)	0.25 (62,16)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	82	63	83	91	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

DUAL EMI AIR FILTERS - POLYESTER FILTRATION PERFORMANCE DATA
Models PE-2X, PE-3, PE-5, PE-1025-B, PFPE-25, Windowpane UFM-25 -- 0.25 In (6,35 mm) Thick Foam Media	Models PE-3, PE-5X, PE-1050-B, PFPE-50, Windowpane UFM-50 / UPR -- 0.50 in (12,70 mm) Thick Foam Media		Models PE-5X, PE-1050-B, Windowpane UFM-100 -- 1.00 in (25,40 mm) Thick Foam Media
UFM-25	UFM-50	UPR	UFM-100	UPR
Inital Resistance[in inches (Pascals) water gauge]
0.07 (17,41)	0.10 (24,86)	0.14 (34,81)	0.14 (34,81)	0.14 (34,81)

Average Synthetic Dust Weight Arrestance (percent)
74	80	83	89	83
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

DUAL EMI AIR FILTERS - UNIFOAM FILTRATION PERFORMANCE DATA
Models FF-2X, FF-3, FF-5, FF-1025-B, Windowpane, Flex-Frame, Dual/EMI 0.25 in (6,35 mm) Thick Foam Media				Models FF-5X, FF-1050B, Windowpane, Flex-Frame, Dual/EMI 0.50 in (12,70 mm) Thick Foam Media				Models FF-2X, Windowpane, Flex-Frame, Dual/EMI 0.125 in (3,18 mm) Thick Foam Media
10 PPI	25 PPI	45 PPI	60 PPI	10 PPI	25 PPI	45 PPI	60 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.03 (7,46)	0.07 (17,41)	0.12 (29,84)	0.03 (7,46)	0.08 (19,89)	0.16 (39,78)	0.25 (62,16)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	63	80	82	63	83	91	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

DUAL EMI AIR FILTERS - QUADRAFOAM II FILTRATION PERFORMANCE DATA
Models FF-2X, FF-3, FF-5, FF-1025-B, Windowpane, Flex-Frame, Dual/EMI 0.25 in (6,35 mm) Thick Foam Media			Models FF-5X, FF-1050B, Windowpane, Flex-Frame, Dual/EMI 0.50 in (12,70 mm) Thick Foam Media			Models FF-2X, Windowpane, Flex-Frame, Dual/EMI 0.125 in (3,18 mm) Thick Foam Media
10 PPI	30 PPI	45 PPI	10 PPI	30 PPI	45 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.05 (12,44)	0.07 (17,41)	0.03 (7,46)	0.09 (22,38)	0.16 (39,78)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	63	83	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

WINDOWPANE AIR FILTERS - QUADRAFOAM FILTRATION PERFORMANCE DATA
Models FS-XX25 0.25 in (6,35 mm) Thick Foam Media				Models FS-XX50 0.50 in (12,70 mm) Thick Foam Media				Models FS-XX12 0.125 in (3,18 mm) Thick Foam Media
10 PPI	25 PPI	45 PPI	60 PPI	10 PPI	25 PPI	45 PPI	60 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.05 (12,44)	0.07 (17,41)	0.12 (29,84)	0.03 (7,46)	0.08 (19,89)	0.16 (39,78)	0.25 (62,16)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	82	63	83	91	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

WINDOWPANE AIR FILTERS - POLYESTER FILTRATION PERFORMANCE DATA
Models FS-XX25 UFM-25 -- 0.25 In (6,35 mm) Thick Foam Media	Models FS-XX50 0.50 in (12,70 mm) Thick Foam Media		Models FS-XX12 1.00 in (25,40 mm) Thick Foam Media
UFM-25	UFM-50	UPR	UFM- 100	UPR
Inital Resistance[in inches (Pascals) water gauge]
0.07 (17,41)	0.10 (24,86)	0.14 (34,81)	0.14 (34,81)	0.14 (34,81)

Average Synthetic Dust Weight Arrestance (percent)
74	80	83	89	83
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

WINDOWPANE AIR FILTERS - UNIFOAM FILTRATION PERFORMANCE DATA
Models FS-XX25 0.25 in (6,35 mm) Thick Foam Media				Models FS-XX50 0.50 in (12,70 mm) Thick Foam Media				Models FS-XX12 0.125 in (3,18 mm) Thick Foam Media
10 PPI	25 PPI	45 PPI	60 PPI	10 PPI	25 PPI	45 PPI	60 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.03 (7,46)	0.07 (17,41)	0.12 (29,84)	0.03 (7,46)	0.08 (19,89)	0.16 (39,78)	0.25 (62,16)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	63	80	82	63	83	91	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

WINDOWPANE AIR FILTERS - QUADRAFOAM II FILTRATION PERFORMANCE DATA
Models FS-XX25 0.25 in (6,35 mm) Thick Foam Media			Models FS-XX50 0.50 in (12,70 mm) Thick Foam Media			Models FS-XX12 0.125 in (3,18 mm) Thick Foam Media
10 PPI	30 PPI	45 PPI	10 PPI	30 PPI	45 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.05 (12,44)	0.07 (17,41)	0.03 (7,46)	0.09 (22,38)	0.16 (39,78)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	63	83	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

PYROCIDE VENT PANELS
FILTRATION PERFORMANCE DATA

Models
HC-2X, Windowpane 0.125 in (3,18) x 0.125 in (3,18)
Thick Foam Media

Models
HC-3, WINDOWPANE 0.125 in (3,18) x 0.25in (6,35mm)
Thick Foam Media

Models
HC-5X 0.125 in (3,18) x 0.50in (12,70mm)
Thick Foam Media

Inital Resistance[in inches (Pascals) water gauge]

0.006
(1,49)

0.008
(1,99)

0.01
(2,49)

Tests performed according to ASHRAE Standard 52.1 -1992
at 300 feet per minute (1,53 m/s) face velocity.

FLEX-FRAME AIR FILTERS - QUADRAFOAM FILTRATION PERFORMANCE DATA
Models FF-2X, FF-3, FF-5, FF-1025-B, Windowpane, Flex-Frame, Dual/EMI 0.25 in (6,35 mm) Thick Foam Media				Models FF-5X, FF-1050B, Windowpane, Flex-Frame, Dual/EMI 0.50 in (12,70 mm) Thick Foam Media				Models FF-2X, Windowpane, Flex-Frame, Dual/EMI 0.125 in (3,18 mm) Thick Foam Media
10 PPI	25 PPI	45 PPI	60 PPI	10 PPI	25 PPI	45 PPI	60 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.05 (12,44)	0.07 (17,41)	0.12 (29,84)	0.03 (7,46)	0.08 (19,89)	0.16 (39,78)	0.25 (62,16)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	82	63	83	91	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

FLEX-FRAME AIR FILTERS - UNIFOAM FILTRATION PERFORMANCE DATA
Models FF-2X, FF-3, FF-5, FF-1025-B, Windowpane, Flex-Frame, Dual/EMI 0.25 in (6,35 mm) Thick Foam Media				Models FF-5X, FF-1050B, Windowpane, Flex-Frame, Dual/EMI 0.50 in (12,70 mm) Thick Foam Media				Models FF-2X, Windowpane, Flex-Frame, Dual/EMI 0.125 in (3,18 mm) Thick Foam Media
10 PPI	25 PPI	45 PPI	60 PPI	10 PPI	25 PPI	45 PPI	60 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.03 (7,46)	0.07 (17,41)	0.12 (29,84)	0.03 (7,46)	0.08 (19,89)	0.16 (39,78)	0.25 (62,16)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	63	80	82	63	83	91	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

FLEX-FRAME AIR FILTERS - QUADRAFOAM II FILTRATION PERFORMANCE DATA
Models FF-2X, FF-3, FF-5, FF-1025-B, Windowpane, Flex-Frame, Dual/EMI 0.25 in (6,35 mm) Thick Foam Media			Models FF-5X, FF-1050B, Windowpane, Flex-Frame, Dual/EMI 0.50 in (12,70 mm) Thick Foam Media			Models FF-2X, Windowpane, Flex-Frame, Dual/EMI 0.125 in (3,18 mm) Thick Foam Media
10 PPI	30 PPI	45 PPI	10 PPI	30 PPI	45 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.05 (12,44)	0.07 (17,41)	0.03 (7,46)	0.09 (22,38)	0.16 (39,78)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	63	83	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

POLYESTER AIR FILTERS FILTRATION PERFORMANCE DATA
Models PE-2X, PE-3, PE-5, PE-1025-B, Polyfold, Windowpane UFM-25 -- 0.25 In (6,35 mm) Thick Foam Media	Models PE-3, PE-5X, PE-1050-B, Polyfold, Windowpane UFM-50 / UPR -- 0.50 in (12,70 mm) Thick Foam Media		Models PE-5X, PE-1050-B, Polyfold, Windowpane UFM-100 -- 1.00 in (25,40 mm) Thick Foam Media
UFM-25	UFM-50	UPR	UFM- 100	UPR
Inital Resistance[in inches (Pascals) water gauge]
0.07 (17,41)	0.10 (24,86)	0.14 (34,81)	0.14 (34,81)	0.14 (34,81)

Average Synthetic Dust Weight Arrestance (percent)
74	80	83	89	83
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

POLYFOLD AIR FILTERS - QUADRAFOAM FILTRATION PERFORMANCE DATA
Models PF-1025, PF-2525, PF-4525, PF-6025 0.25 in (6,35 mm) Thick Foam Media				Models PF-1050, PF-2550, PF-4550, PF-6050 0.50 in (12,70 mm) Thick Foam Media				Models PF-1012, PF-2512, PF-4512, PF-6012 0.125 in (3,18 mm) Thick Foam Media
10 PPI	25 PPI	45 PPI	60 PPI	10 PPI	25 PPI	45 PPI	60 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.04 (9,95)	0.05 (12,44)	0.10 (24,87)	0.03 (7,46)	0.07 (17,41)	0.12 (29,84)	0.25 (62,16)	0.03 (7,46)	0.10 (24,87)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	82	63	83	91	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

POLYFOLD AIR FILTERS - POLYESTER
FILTRATION PERFORMANCE DATA

Models
PFPE-25
UFM-25 -- 0.25 In (6,35 mm)
Thick Foam Media

Models
PFPE-50
UFM-50 / UPR -- 0.50 in (12,70 mm)
Thick Foam Media

Models
PFPE-100
UFM-100 -- 1.00 in (25,40 mm)
Thick Foam Media

UFM-25

UFM-50

UFM-100

Inital Resistance[in inches (Pascals) water gauge]

0.05
(12,44)

0.09
(22,38)

0.12
(29,84)

Average Synthetic Dust Weight Arrestance (percent)

Tests performed according to ASHRAE Standard 52.1 -1992
at 300 feet per minute (1,53 m/s) face velocity.

POLYFOLD AIR FILTERS - UNIFOAM FILTRATION PERFORMANCE DATA
Models PF-1025, PF-2525, PF-4525, PF-6025 0.25 in (6,35 mm) Thick Foam Media				Models PF-1050, PF-2550, PF-4550, PF-6050 0.50 in (12,70 mm) Thick Foam Media				Models PF-1012, PF-2512, PF-4512, PF-6012 0.125 in (3,18 mm) Thick Foam Media
10 PPI	25 PPI	45 PPI	60 PPI	10 PPI	25 PPI	45 PPI	60 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.04 (9,95)	0.05 (12,44)	0.10 (24,87)	0.03 (7,46)	0.07 (17,41)	0.12 (29,84)	0.25 (62,16)	0.03 (7,46)	0.10 (24,87)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	82	63	83	91	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

POLYFOLD AIR FILTERS - QUADRAFOAM II FILTRATION PERFORMANCE DATA
Models PF-1025, PF-2525, PF-4525, PF-6025 0.25 in (6,35 mm) Thick Foam Media			Models PF-1050, PF-2550, PF-4550, PF-6050 0.50 in (12,70 mm) Thick Foam Media			Models PF-1012, PF-2512, PF-4512, PF-6012 0.125 in (3,18 mm) Thick Foam Media
10 PPI	30 PPI	45 PPI	10 PPI	30 PPI	45 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.04 (9,95)	0.05 (12,44)	0.03 (7,46)	0.07 (17,41)	0.12 (29,84)	0.03 (7,46)	0.10 (24,87)

Average Synthetic Dust Weight Arrestance (percent)
38	66	80	63	83	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.

UNIFOAM AIR FILTERS FILTRATION PERFORMANCE DATA
Models FF-2X, FF-3, FF-5, FF-1025-B, Windowpane, Flex-Frame, Dual/EMI 0.25 in (6,35 mm) Thick Foam Media				Models FF-5X, FF-1050B, Windowpane, Flex-Frame, Dual/EMI 0.50 in (12,70 mm) Thick Foam Media				Models FF-2X, Windowpane, Flex-Frame, Dual/EMI 0.125 in (3,18 mm) Thick Foam Media
10 PPI	25 PPI	45 PPI	60 PPI	10 PPI	25 PPI	45 PPI	60 PPI	45 PPI	80 PPI
Inital Resistance[in inches (Pascals) water gauge]
0.01 (2,49)	0.03 (7,46)	0.07 (17,41)	0.12 (29,84)	0.03 (7,46)	0.08 (19,89)	0.16 (39,78)	0.25 (62,16)	0.04 (9,95)	0.12 (29,84)

Average Synthetic Dust Weight Arrestance (percent)
38	63	80	82	63	83	91	91	65	81
Tests performed according to ASHRAE Standard 52.1 -1992 at 300 feet per minute (1,53 m/s) face velocity.